Serialization & Track and Trace

Serialization Track & Trace at Genix Pharma, Integrated with SAP S/4HANA Private Cloud

How SuperNova delivered an end-to-end serialization and track-and-trace solution for Genix Pharma, fully integrated with SAP S/4HANA Private Cloud to ensure regulatory compliance and complete supply chain visibility.

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Serialization & Track and Trace2024
Connected supply chain network representing pharmaceutical serialization and track-and-trace
End-to-end product traceability from packaging line to distribution, unified within SAP S/4HANA Private Cloud.

Executive Summary

Genix Pharma, a leading pharmaceutical manufacturer in Pakistan, partnered with SuperNova to implement a comprehensive serialization and track-and-trace solution integrated directly with its SAP S/4HANA Private Cloud environment. The project enabled unique product-level identification across the entire supply chain — from packaging lines to warehouse and distribution — safeguarding patients against counterfeit medicines and aligning Genix Pharma with global and regional pharmaceutical compliance mandates. This is a mandatory requirement of DRAP (Drug Regulatory Authority of Pakistan) and the FBR (Federal Board of Revenue).

Business Challenges

As Genix Pharma expanded its domestic footprint and export operations, the absence of unified item-level traceability created regulatory and operational risk.

  • Growing regulatory pressure to serialize pharmaceutical products at unit, bundle, and pallet levels
  • Manual and disconnected batch records limiting end-to-end visibility across the supply chain
  • Risk of counterfeit and diverted product entering distribution channels
  • Need to meet export-market compliance requirements without disrupting production throughput
  • Lack of real-time reconciliation between shop-floor packaging events and core SAP records

Solution Approach

SuperNova designed a layered serialization architecture that connected packaging-line hardware to Genix Pharma's SAP S/4HANA Private Cloud, ensuring every serialized event was captured, validated, and reconciled in real time.

  • Implemented multi-level serialization (unit, bundle, carton, and pallet) with full parent-child aggregation
  • Integrated line-level and site-level serialization systems with SAP S/4HANA via SAP Advanced Track and Trace for Pharmaceuticals (ATTP) principles
  • Established secure, bidirectional data exchange between shop-floor devices and the SAP Private Cloud
  • Automated commissioning, aggregation, and decommissioning workflows tied to production and warehouse processes
  • Built compliance-ready reporting for regulatory submissions and audit readiness

Integration with SAP S/4HANA Private Cloud

The core of the engagement was a tight, governed integration between the serialization layer and Genix Pharma's SAP S/4HANA Private Cloud, so that serialized data became a native part of the digital core rather than a siloed add-on.

  • Serialized batch and material data synchronized with SAP Production Planning and Materials Management
  • Goods movements and deliveries in SAP updated with aggregated serialization hierarchies
  • Centralized serial-number repository maintained within the governed SAP Private Cloud landscape
  • Role-based access and audit trails aligned with SAP security and validation standards

Key Results

The solution delivered complete supply chain transparency and positioned Genix Pharma to meet current and future serialization mandates with confidence.

  • Achieved end-to-end, item-level traceability from packaging line to point of distribution
  • Enabled compliance with pharmaceutical serialization and anti-counterfeiting regulations
  • Reduced manual reconciliation effort through automated commissioning and aggregation
  • Improved recall readiness with rapid, precise identification of affected serialized products
  • Established a scalable foundation to onboard additional lines, plants, and export markets

Conclusion

By uniting serialization and track-and-trace with SAP S/4HANA Private Cloud, SuperNova helped Genix Pharma transform regulatory compliance into a strategic advantage. The integrated platform not only protects patients and brand integrity but also provides real-time supply chain intelligence — giving Genix Pharma a durable, future-ready foundation for growth in regulated pharmaceutical markets.

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